QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTINGEngine management system diagnostic codes / Cruise control system diagnostic codes / Specifications 

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPMaintenance schedule intervals / Periodic lubrication / Engine oil change / Transmission oil change / Periodic maintenance / Control cables / Tune-up / Idle speed adjustment / Specifications 

CHAPTER FOUR / ENGINERemoval installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Piston and rings / Pushrods / Valve lifters / Oil pump / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications 

CHAPTER FIVE / CLUTCH AND PRIMARY DRIVEPrimary chaincase cover / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide / Compensating sprocket / Primary chaincase housing / Starter jackshaft / Clutch cable / Specifications 

CHAPTER SIX / TRANSMISSIONShifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission clutch release cover assembly / Transmission drive sprocket / Transmission case / Oil pan / Specifications 

CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMSAir filter backplate / Carburetor operation / Carburetor / Intake manifold / Electronic fuel injection EFI / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve choke cable / Fuel tank console / Fuel tank / Fuel pump and fuel filter / Exhaust system / Evaporative emission control system / Specifications 

CHAPTER EIGHT / ELECTRICAL SYSTEMBattery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Starter relay / Instruments / Sound , CD and intercom systems / Fuses / Circuit breaker / Color wiring diagrams / Specifications 

CHAPTER NINE / WHEELS, HUBS AND TIRESFront and rear hubs / Bearing end play check / Driven sprocket / Drive belt / Specifications 

CHAPTER TEN / FRONT SUSPENSION AND STEERINGHandlebar / Front fork-non cartridge type / Front fork air pressure adjustment / Front fork-cartridge type / Steering head and stem / Steering head bearing race / Steering play / Specifications 

CHAPTER ELEVEN / REAR SUSPENSIONShock absorbers / Shock air pressure adjustment / Rear swing arm / Specifications 

CHAPTER TWELVE / BRAKESBrake pad replacement / Front and rear caliper / Front and rear master cylinder / Rear brake pedal / Brake hose and line / Brake disc / Bleeding the system / Rear brake pedal / SpecificationsCHAPTER THIRTEEN / CRUISE CONTROLSystem components and operation / Control cables / Cruise control module / Switches / Specifications 

CHAPTER FOURTEEN / BODYSeat / Front and rear fender / Windshield and headlight nacelle / Front fairing / Saddlebags and guards / Tour-pak / Footboards / SpecificationsSUPPLEMENT / 2003-2005 MODEL SERVICE INFORMATIONINDEXCOLOR WIRING DIAGRAMS