CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UPMaintenance schedule / Oil and filter change / Tune-up / Air filter / Compression test / Spark plugs / Ignition timing adjustment

CHAPTER FOUR / ENGINE TOP ENDRocker cover / Cylinder head / Valves and components / Pushrods and covers / Cylinder / Pistons and rings / Oil tank and oil lines 

CHAPTER FIVE / ENGINE LOWER ENDRemoval and installation / Valve tappets and guides / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Cylinder studs / Engine break-in 

CHAPTER SIX AND SEVEN/ PRIMARY DRIVE AND CLUTCHPrimary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive / clutch / Clutch cable 

CHAPTER EIGHT / FOUR-SPEED TRANSMISSION (1986-1990 MODELS)Transmission / Shifter mechanism 

CHAPTER NINE / FIVE-SPEED TRANSMISSION (1991-2003 MODELS)Transmission / Shift forks and shift drum / Mainshaft and countershaft / Main drive gear / Access door bearings / Right transmission case bearings / Shift mechanism 

CHAPTER TEN AND ELEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMSAir filter backplate / Carburetor / Intake manifold / Fuel hose and clamps / Throttle and idle cables / Choke cable / Fuel tank / Fuel shutoff valve / Exhaust system / Evaporative emission control system (California models)

CHAPTER TWELVE / ELECTRICAL SYSTEMBattery / Charging system / Alternator / Ignition system / Ignition coil / Bank angle sensor / Manifold absolute pressure (MAP) sensor (1998-2003 1200S models) / Starter / Starter solenoid / Lighting system / Electronic speedometer / tachometer / Switches / Horn / Electrical bracket / Turn signal flasher / Turn signal module / Circuit breakers / Fuses / Wiring diagrams 

CHAPTER THIRTEEN / WHEELS, TIRES AND SECONDARY DRIVEMotorcycle stands / Front wheel / Front hub / Rear wheel and hub / Drive chain and sprockets / Drive belt and sprockets / Wheel runout / Laced wheels / Disc and cast wheels / Wheel balance / Tires 

CHAPTER FOURTEEN / FRONT SUSPENSION AND STEERINGHandlebar / Front fork / Steering head and stem / Steering head bearing / Steering play 

CHAPTER FIFTEEN / REAR SUSPENSIONShock absorbers / Swing arm 

CHAPTER SIXTEEN / BRAKESBrake fluid selection / Brake service / Front and rear brake pads (1986-1999 models) / Front and rear brake caliper / Front and rear master cylinder / Brake hose and line / Brake disc / Bleeding the system / Brake fluid draining / Flushing the brake system 

CHAPTER SEVENTEEN / BODYSeat / Front fender / Rear fender / Footrests / Forward foot controls (1999-2003 883C and 1200C models) / Sidestand / Fork lockCOLOR WIRING DIAGRAMS